Intelligent Tentacles. One Unified Control.
Like an octopus with independent yet coordinated brains, octOmes deploys specialized AI engines that capture data from sensors, cameras, and PLCs to optimize production, predict quality issues, and eliminate waste in real-time.
Tentacles, AI Brains
Each tentacle of octOmes is an autonomous AI engine that continuously captures and analyzes production data from multiple sources: machine vision cameras, IoT sensors, PLCs, SCADA systems, and operator inputs.
Working in parallel like an octopus brain, these specialized AIs collaborate to optimize every aspect of your manufacturing process, from raw material intake to finished product shipment.
The result: 41% reduction in unplanned downtime, 32% improvement in first-pass quality, and up to 22% reduction in material waste.
Vision AI
Machine vision cameras detect defects, measure dimensions, and verify assemblies with sub-millimeter precision. AI models identify quality issues humans might miss.
Predictive Quality
Analyzes process parameters and historical data to predict quality deviations before they occur. Achieves 95% accuracy in identifying potential issues.
Maintenance AI
Predicts equipment failures by analyzing vibration, temperature, and performance patterns. Reduces unplanned downtime by up to 40%.
Energy Optimizer
Monitors energy consumption patterns and optimizes machine schedules to reduce power costs by 25% while maintaining throughput.
Waste Reducer
Tracks material flow, detects overfill conditions, and identifies scrap patterns. Cuts raw material waste and reduces scrap rates by 30%.
Schedule Optimizer
Dynamic production scheduling that adapts to demand changes, machine availability, and resource constraints in real-time.
Traceability Engine
Complete forward and backward traceability from raw materials to finished goods. Genealogy tracking for regulatory compliance.
Process Controller
Closed-loop quality control that automatically adjusts process parameters to maintain optimal production conditions.
AI-Powered Waste Reduction
octOmes integrates advanced machine learning and computer vision to detect, predict, and prevent waste at every stage of production. Our AI models learn from your specific processes to continuously improve efficiency.
41%
Reduction in unplanned downtime
32%
First-pass quality improvement
30%
Scrap rate reduction
22%
Material waste eliminated
Real-Time AI Processing Pipeline
Enterprise MES Features
Complete manufacturing execution with Industry 4.0 connectivity, cloud deployment, and seamless ERP integration
Real-Time Monitoring
Live production dashboards with OEE, cycle times, and KPIs. Data updates every second across all connected devices.
Universal Connectivity
OPC-UA, MQTT, Modbus, REST API. Connect any PLC, SCADA, or legacy system within hours, not weeks.
Cloud-Native Platform
SaaS deployment with edge computing. Access your production data anywhere, anytime, on any device.
Digital Work Instructions
Error-proofed workflows with visual guides. Operators follow step-by-step procedures on tablets or screens.
Complete Traceability
Lot genealogy, component tracking, and regulatory compliance. FDA 21 CFR Part 11, ISO, IFS ready.
Mobile Access
Native iOS and Android apps. Push notifications for alerts. Approve quality holds from anywhere.
ERP Integration
Bi-directional sync with SAP, Oracle, Microsoft Dynamics. Work orders, inventory, and costs always aligned.
Advanced Analytics
Business Intelligence dashboards, trend analysis, and custom reports. Export to Excel, PDF, or API.
99.8%
System Uptime
<90
Days to ROI
75%
First-Year Return
24/7
Global Support
100+
Integrations
Built for Your Industry
Pre-configured templates and compliance modules for regulated and high-volume manufacturing
Food & Beverage
HACCP, Allergen Control, Batch Tracing
Pharmaceutical
GMP, FDA 21 CFR Part 11, Serialization
Automotive
IATF 16949, JIT, Error-Proofing
Metalworking
CNC Integration, Tool Management
Packaging
High-Speed Lines, Quick Changeover
Chemical
Batch Control, Recipe Management
Electronics
SMT, AOI Integration, PCB Tracing
Discrete Manufacturing
MTO, MTS, Mixed-Mode Production
Ready to Optimize Your Production?
See how octOmes can reduce waste, improve quality, and boost efficiency in your plant. Request a personalized demo with your production data.
Request Demo